Summary
Overview
Work History
Education
Skills
Certification
Languages
Timeline
Generic

Brendan Skaggs

Lynchburg

Summary

Experienced with managing and streamlining production processes to enhance operational efficiency. Utilizes strategic planning and problem-solving to drive continuous improvement. Track record of fostering collaborative work environment and achieving production targets. I am interested in pursuing a career in which I can make a positive impact in a business and the lives of my coworkers while providing a comfortable life for my family. I make informed decisions quickly and remain calm in upset conditions. I have trained and mentored new supervisors and hourly employees in the most efficient and safe production practices. I have led and implemented solutions that have reduced inefficiency and increased safety.

Overview

16
16
years of professional experience
1
1
Certification

Work History

Production Superintendent, Melting

U.S. Pipe
06.2024 - 07.2025
  • I managed three shifts in the melting department, including three supervisors, four salary non-exempt and thirty-four hourly employees in a union environment.
  • I ensured that safety policies and procedures were adhered to by hourly and salary employees, as well as improved upon.
  • I led rapid improvement efforts in production and non-production related areas.
  • I implemented process changes that improved the reliability and safety of our equipment.
  • I continued to lead and coach supervisors on the use of Dozuki guides, 5S and rapid improvement events.
  • Oversaw daily production operations, ensuring adherence to safety and quality standards.
  • Managed scheduling and workflow to optimize resource allocation and reduce downtime.
  • Led cross-functional teams in process improvement initiatives, enhancing operational efficiency.
  • Developed training programs for staff, improving skill sets and overall team performance.
  • Analyzed production metrics to identify trends, implementing corrective actions as needed.
  • Collaborated with engineering teams on equipment upgrades to enhance productivity and reliability.
  • Implemented inventory control measures, reducing waste and improving materials handling processes.
  • Facilitated communication between departments to align production goals with company objectives.
  • Established performance metrics to monitor progress towards goals, enabling data-driven decision-making within the department.
  • Managed supplier relationships to secure high-quality materials at competitive prices, supporting cost-effective production processes.
  • Enhanced production efficiency by implementing lean manufacturing processes and optimizing workflows.
  • Fostered a positive work environment by emphasizing teamwork, clear communication channels, and professional development opportunities for employees.
  • Evaluated new technologies and equipment upgrades, making recommendations for capital investments that would enhance production efficiency and quality.
  • Developed comprehensive safety protocols, resulting in a significant decrease in workplace accidents and injuries.
  • Implemented continuous improvement initiatives that led to increased productivity and reduced waste throughout the facility.
  • Planned and organized production schedules and assessed project and resource requirements.
  • Improved product quality with stringent quality control measures, detailed inspections, and employee training.
  • Managed internal operational standards and productivity targets.
  • Estimated labor requirements to support anticipated workload.
  • Managed staff hiring, training and supervision.
  • Cultivated professional working relationships with peers and supervisors.
  • Enhanced processes by pinpointing bottlenecks and working with supervisor to resolve.

Production Supervisor, Casting

U.S. Pipe
04.2016 - 06.2024
  • I supervised the casting department, including a total of five casting machines, the annealing oven, and twenty-two employees.
  • I gave a weekly safety meeting to the employees in my department and ensure that the proper PPE is used.
  • I assisted employees and supervisors on 1st Shift with first aid/emergency situations if/when they arise.
  • Improved product quality by monitoring production processes, conducting inspections, and initiating corrective actions as needed.
  • Trained staff of direct labor employees to perform assembly and manufacture of specified products.
  • Enhanced production efficiency by implementing lean manufacturing techniques and reducing waste.
  • Increased team morale and productivity by fostering inclusive and supportive work environment.
  • Troubleshot equipment to reduce service calls and downtime.
  • I led 5S events that have taken root and are continuing successfully by including all parties in the process and receiving their buy in prior to initiating the change. This has led to other employees asking to join the improvement activities.
  • I coached employees throughout various processes and ask open ended questions to get them engaged in finding solutions and working through the problem.
  • Developed and implemented training programs for new staff, enhancing team performance.
  • Oversaw daily production operations to ensure timely and quality output.
  • Resolved issues quickly to maintain productivity goals.
  • Oversaw employee training initiatives to ensure all team members were proficient in company procedures, safety regulations, and job-specific tasks.

Labor Pool/Clean up

U.S. Pipe
07.2015 - 03.2016
  • I was responsible for cleaning up the casting department after production, using pendant cranes, and occasionally driving a forklift, skid steer, yanmar, or caterpillar loader.
  • I worked in the melting department after my assigned shift; I learned how to operate both iron yard cranes, the Hebag crane (iron delivery), plunging station, alloy car station, cupola trough operator, ladle lining, iron yard equipment operator, and iron control.

Corrections Officer

Blue Ridge Regional Jail Auth.
09.2009 - 11.2014
  • Responsible for the safety and well-being of visitors, staff, and inmates in our custody.
  • Completed the academy with two of the three awards including Firearms and Defensive Tactics.
  • Transferred to a new facility and assisted in opening and operating the transportation department responsible for taking inmates to doctor’s appointments, court, and prison.
  • Became a Field Training Officer, General Instructor, Defensive Tactics Instructor, and Hostage Negotiator
  • Supervised inmate activities, ensuring compliance with safety protocols and regulations.
  • Conducted regular inspections of facilities to maintain security and operational integrity.
  • Responded to emergencies, utilizing crisis intervention techniques to de-escalate situations.
  • Trained new staff members on established procedures and emergency response protocols.
  • Reduced inmate altercations by maintaining consistent enforcement of rules and regulations.
  • Prevented contraband introduction through diligent cell searches and visitor screenings.
  • Ensured accurate record-keeping by diligently documenting incidents, medical issues, and daily activities.
  • Drove passenger vehicles and trucks to transport inmates to other institutions, courtrooms, hospitals, and work sites.
  • Oversaw and maintained custody of 80 or more inmates in maximum security.
  • Completed intake paperwork, fingerprints, and searches.

Education

AA&S - Business Administration

Central Virginia Community College
Lynchburg, VA
12.2018

B.S. - Business Administration- Economics, Accounting Minor

Liberty University
Lynchburg, VA
05.2020

Skills

  • Cost reduction
  • Manufacturing activities planning
  • Employee training
  • OSHA compliance
  • Production planning
  • Procedure optimization
  • Continuous improvements
  • Lean manufacturing

Certification

  • National Registry Emergency Medical Technician (NREMT).
  • Virginia Firefighter level I.
  • Hazardous Material Operations.
  • Emergency Vehicle Operators Course (EVOC), class 1, 2 and 3
  • Private Pilot License

Languages

English
Native or Bilingual
German
Elementary

Timeline

Production Superintendent, Melting

U.S. Pipe
06.2024 - 07.2025

Production Supervisor, Casting

U.S. Pipe
04.2016 - 06.2024

Labor Pool/Clean up

U.S. Pipe
07.2015 - 03.2016

Corrections Officer

Blue Ridge Regional Jail Auth.
09.2009 - 11.2014

B.S. - Business Administration- Economics, Accounting Minor

Liberty University

AA&S - Business Administration

Central Virginia Community College
Brendan Skaggs