Summary
Overview
Work History
Education
Skills
Timeline
Generic

Derrick Johnson

Monroe

Summary

Skilled Process Technician with hands-on experience in monitoring and troubleshooting manufacturing equipment, implementing process control strategies, and maintaining quality standards. Strengths include strong analytical skills, proficiency in problem-solving, and ability to work in cross-functional teams for successful project completion. Previous roles have resulted in improved efficiency and reduced downtime through effective preventive maintenance and quick resolution of technical issues.

Overview

26
26
years of professional experience

Work History

Process Technician

trivium packaging
Roanoke
03.2025 - Current
  • Upheld meticulous records of process parameters, test results, and additional relevant data in compliance with company policies.
  • Investigated customer complaints related to product quality issues and collaborated with cross-functional teams on corrective actions.
  • Worked alongside engineering staff to implement new processes or adjust current ones based on requirements.
  • Integrated Lean Manufacturing practices within facility emphasizing 5S methodology and facilitating.
  • Monitored production processes for compliance with safety regulations, environmental requirements, and operational standards.
  • Analyzed product samples for conformance with specifications using various testing methods and instruments.
  • Managed inventory levels of raw materials used in the manufacturing process based on projected demand forecasts.
  • Developed and implemented process improvement plans to reduce cycle time, improve efficiency, and increase quality.
  • Assisted in the installation of new equipment and ensured proper calibration according to established protocols.
  • Conducted regular inspections of machinery components to ensure they were functioning properly.
  • Identified opportunities for cost savings through improved resource utilization strategies.
  • Trained new employees on safe work practices within the plant environment as well as machine operation techniques.
  • Performed preventive maintenance activities on plant equipment such as lubrication, cleaning, filter changes.
  • Provided technical support to production personnel regarding equipment operation and maintenance procedures.
  • Performed routine maintenance on equipment to ensure optimal performance.
  • Ensured compliance with all applicable regulatory requirements related to the manufacturing process.
  • Engaged in continuous improvement projects to enhance process efficiency and product quality.
  • Performed quality control tests to ensure products meet specifications.
  • Optimized process conditions to achieve target yields.
  • Actively took part in training classes and workshops, met one-on-one with vendors and delivered employee training on process equipment.

Operator

AGC Chemicals
Downingtown
06.2004 - 10.2025
  • Maintained cleanliness of work area and equipment in accordance with safety regulations.
  • Maintained records relating to product output numbers, scrap rate analysis, downtime reports.
  • Assisted in the setup of production lines according to customer specifications.
  • Performed routine maintenance on equipment to ensure optimal performance.
  • Managed multiple tasks simultaneously while maintaining attention to detail.
  • Monitored and adjusted machine operations as needed for quality assurance.
  • Observed and troubleshot equipment and machines to detect malfunctions and notify appropriate personnel of needed repairs.
  • Checked control panel and gauges during equipment operation.
  • Learned and followed safety and emergency procedures.
  • Cleaned work areas, tanks, vessels, piping systems, filters and other related components as part of routine maintenance activities.
  • Complied with OSHA safety guidelines while handling hazardous material.
  • Transported hazardous materials according to government regulations and company policies.
  • Reviewed batch records for accuracy prior to completion of each job run.
  • Responded quickly to emergency situations involving hazardous materials or equipment malfunctions.
  • Adhered to safety procedures and protocols when using equipment and moving hazardous chemicals.
  • Operated fork trucks safely and reported process upsets, chemical releases and security events to appropriate departments.
  • Completed regular inspections of equipment to identify malfunctions and leaks impacting performance or safety.

Extrusion Operator

Matrix Group
Bedford
07.2010 - 03.2025
  • Calibrated gauges and meters to ensure accuracy of readings.
  • Troubleshot any malfunctions or breakdowns in the extrusion process and made necessary repairs or adjustments.
  • Resolved problems related to manufacturing processes by consulting with engineers or other experts.
  • Assisted with the loading and unloading of raw materials into hoppers for processing.
  • Ensured that all safety procedures were followed during operation of machinery.
  • Adjusted feed rates and monitored material flow during the extrusion process.
  • Stopped machines immediately in case of emergency situations or hazardous conditions.
  • Provided technical support to other operators when required.
  • Set up and operated extrusion machines to produce plastic products according to customer specifications.
  • Adjusted machine settings to control speed, temperature, pressure and other variables as needed.
  • Loaded finished products onto pallets or containers for shipping.
  • Achieved production targets by maximizing changeover efficiency and setting up equipment.
  • Managed, adjusted and provided regular maintenance of manufacturing equipment to boost operational efficiency.
  • Set controls and ran plastic extrusion machinery in environment and provided adjustments whenever necessary.
  • Set up machinery and ran extrusion lines production products.
  • Supported process designs, tooling changeovers and optimizations to maximize quality, compliance and production throughput.
  • Weighed and mixed pelletized, granular or powdered thermoplastic materials and coloring pigments.
  • Set dials and controls on machine to create products of correct size, shape, and thickness.

Lead Packer

Ericsson
Lynchburg
05.1999 - 09.2005
  • Ensured compliance with safety regulations related to packing operations.
  • Managed daily shipping schedules to ensure timely delivery of products.
  • Supervised a team of packers to ensure safe and accurate packing procedures were followed.
  • Assembled and packed goods in accordance with company standards.
  • Implemented strategies designed to increase efficiency, reduce costs, and improve product quality.
  • Provided training, guidance, and support to subordinate staff members as needed.
  • Organized inventory of materials for packing operations.
  • Conducted quality control checks on finished products prior to shipment.
  • Assembled cartons, crates, and containers to prepare for shipping.
  • Performed regular maintenance on packaging equipment and machinery.
  • Operated hand trucks, pallet jacks, and forklifts to move materials.

Education

High School Diploma -

Coatesville Area School District
Coatesville, PA
05-1996

Skills

  • Process improvement
  • Equipment maintenance
  • Quality control
  • Data analysis
  • Lean manufacturing
  • Technical support

Timeline

Process Technician

trivium packaging
03.2025 - Current

Extrusion Operator

Matrix Group
07.2010 - 03.2025

Operator

AGC Chemicals
06.2004 - 10.2025

Lead Packer

Ericsson
05.1999 - 09.2005

High School Diploma -

Coatesville Area School District

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Derrick Johnson