Ivan Burnell
Chesapeake
Summary
Dynamic Production Supervisor with a strong track record at Fortis Solutions Group, specializing in production scheduling and quality control. Achievements include significant enhancements in employee performance through targeted workforce development and notable process improvements. Expertise in equipment maintenance and promoting a collaborative team environment has resulted in operational excellence and high levels of customer satisfaction. Committed to driving efficiency while maintaining exceptional quality standards.
Overview
23
23
years of professional experience
Work History
Production Supervisor
Fortis Solutions Group Llc
Virginia Beach
06.2021 - Current
- Informed maintenance department about significant machinery breakdowns.
- Supervised manufacturing discrepancies to enhance quality.
- Generated comprehensive reports using prepared operations data.
- Delivered consistent performance reviews to assess employee progress and skill gaps.
- Reviewed individual employee performance to correct issues and enhance productivity.
- Supported safe and clean work environment by educating and directing personnel on use of control points, equipment and resources.
- Monitored staff training and output to meet compliance, productivity and revenue goals.
- Provided input for performance reviews and identified areas for additional improvement.
- Monitored equipment, checked supplies and coordinated manpower to meet expected demand.
- Communicated effectively with other departments to ensure smooth workflow from start to finish.
- Resolved any conflicts between employees in a professional manner.
- Delegated tasks to employees and monitored accurate and timely completion of tasks to meet project milestones.
- Assisted with troubleshooting equipment malfunctions or operational problems as needed.
- Identified opportunities for process improvements through analysis of existing workflows.
- Assigned tasks to employees and monitored productivity, performance and task completion.
- Completed production plans by scheduling and assigning personnel, revising schedules and establishing priorities.
- Developed and implemented production schedules to ensure timely completion of projects.
- Conferred with management and subordinates to resolve problems or complaints.
- Collaborated with management team to develop strategies for improving efficiency in the production area.
- Trained new staff on production processes and procedures.
- Coordinated production requirements with material handling and staffing functions.
- Established and updated production schedules to meet changing demands.
- Investigated customer complaints related to product quality or delivery times.
- Supervised a team of 20+ employees, ensuring tasks were completed efficiently and accurately.
- Promoted employee safety awareness based on understanding of regulatory mandates and organizational best practices.
- Planned production operations while establishing priorities and sequences for manufacturing processes.
- Ensured safety regulations were followed by all personnel in the production area.
- Issued work orders for repairs to plan maintenance of equipment, machinery and vehicles.
- Cultivated communication among senior managers and floor supervisors to encourage optimal productivity.
- Read and interpreted work order specifications and information to plan, schedule and carry out jobs effectively.
- Identified needs of customers promptly and efficiently.
- Enforced company policies, answered coworkers' questions and trained new personnel.
- Recommended opportunities for growth and advancement to motivate employees.
- Delegated tasks to multiple employees while maintaining efficient workplace.
- Performed regular quality checks throughout the production process to ensure customer specifications were met.
- Supported safety programs to reduce and eliminate employee injuries.
- Provided feedback and guidance to personnel regarding their job performance and development plans.
- Conducted performance reviews to identify and rectify areas for skill improvement.
- Maintained accurate records of daily production activities.
- Directed and coordinated production activities, encouraging employees to meet specifications.
- Reviewed job specifications to properly set up machines.
- Kept records of employees' attendance and working hours for accurate calculation of billable cycle.
- Analyzed production data to identify trends and areas for improvement.
- Worked successfully with diverse group of coworkers to accomplish goals and address issues related to our products and services.
- Achieved cost-savings by developing functional solutions to problems.
- Operated equipment and machinery according to safety guidelines.
- Exceeded customer satisfaction by finding creative solutions to problems.
- Demonstrated strong problem-solving skills, resolving issues efficiently and effectively.
- Provided support and guidance to colleagues to maintain a collaborative work environment.
- Completed day-to-day duties accurately and efficiently.
- Worked with cross-functional teams to achieve goals.
- Prioritized and organized tasks to efficiently accomplish service goals.
- Provided excellent service and attention to customers when face-to-face or through phone conversations.
- Recognized by management for providing exceptional customer service.
Press Operator
Multi Color Corporation
Chesapeake
01.2002 - 06.2021
- Operated equipment at required speed to drive proper alignment and registration.
- Participated in team meetings to discuss production challenges and solutions.
- Verified dimensions of work piece and made adjustments if necessary.
- Follow written instructions from supervisor regarding production jobs to be completed.
- Cleaned, lubricated and repaired machinery for optimal performance.
- Inspect and test printed materials for defects such as smearing, blurring, fading, or streaking.
- Reviewed daily production to identify continuous improvement opportunities.
- Followed work orders to select proper materials, make accurate cuts, and complete precise finished products.
- Clean ink fountains with solvents when necessary.
- Verify accuracy of job orders against proofs provided by customer.
- Turned controls to set cutting speeds, feed rates or table angles for specified operations.
- Change plate cylinders when switching jobs during production runs.
- Set up and operate printing press to print designs or logos on fabric, paper, cardboard, plastic, metal, glass, or leather items.
- Troubleshoot mechanical problems using hand tools and gauges.
- Monitor and adjust the speed of the machine according to the type of material being printed.
- Train new employees in safe operation procedures for printing presses.
- Removed printed materials from presses for transport to storage or finishing areas.
- Read work orders or production schedules to determine materials, locations of cutting lines or dimensions and tolerances.
- Promoted safety within department and followed protocols to maximize safety and prevent risk.
- Check color alignment with densitometer after each run.
- Examined completed pieces to check for defects and sorted items according to identified flaws.
- Kept machines running at peak efficiency to meet demanding production targets.
- Perform minor repairs to machines as needed.
- Leveraged preventive maintenance techniques to maintain or adjust equipment.
- Cleaned and lubricated presses and components using oil, solvents and rags.
- Properly handled hazardous waste materials to uphold safety regulations.
- Record information such as number of impressions made during shift.
- Make adjustments to temperature controls based on type of material being printed.
- Troubleshot press when product defects occurred and immediately remedied issues.
- Sharpen cutting blades regularly for accurate trimming operations.
- Replace worn parts such as rollers and cylinders on presses as required.
- Inspected printed products for clarity, color accuracy and conformance to provided specifications.
- Measure distances between printing plates in order to align them properly on press bed.
- Installed, adjusted, dismantled, reassembled and removed parts and equipment such as rollers, dies, printing plates and blankets.
- Maintained adequate productivity by setting and enforcing deadlines.
- Positioned, aligned and secured workpieces against fixtures or stops on machine beds.
- Ensured compliance with safety regulations and procedures.
- Accurately set-up fold, adjusting roll mechanisms, tension, and guide devices.
- Adjust pressure settings on press to ensure proper inking and drying of material.
- Ensure that all safety regulations are followed while operating machinery.
- Operated printing press machines and manually set and adjusted speed, temperature and ink flow.
- Mix ink colors according to specific formulas.
- Perform maintenance tasks such as lubricating moving parts or cleaning presses after use.
- Collaborated with technicians to diagnose equipment breakdowns and address quality issues.
- Operate auxiliary equipment such as folding machines or cutting devices.
- Cut off excess materials for reuse or recycling.
- Used air hoses and swabs to clean compression chambers, arbors and molds.
- Set up and operated progressive presses to produce materials to customer specifications.
- Updated job knowledge by participating in educational and training opportunities.
- Load rolls of material onto feed mechanism of press.
- Adhered to company and OSHA safety procedures to protect team members, products and equipment.
- Operated a variety of machinery and tools safely and efficiently.
- Utilized advanced technical skills and expertise to troubleshoot complex problems and implement solutions.
- Exceeded customer satisfaction by finding creative solutions to problems.
- Managed time effectively to ensure tasks were completed on schedule and deadlines were met.
- Identified needs of customers promptly and efficiently.
Education
High School Diploma -
Oscar Frommel Smith
Chesapeake, VA06-2001
Skills
- Equipment Upkeep
- Efficient Production Scheduling
- Quality Control
- Workforce Development
- Efficiency Enhancement
- Employee Performance Evaluation
References
References available upon request.
Timeline
Production Supervisor
Fortis Solutions Group Llc
06.2021 - Current
Press Operator
Multi Color Corporation
01.2002 - 06.2021
High School Diploma -
Oscar Frommel Smith
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